CHASSIS:
CHECK/REPLACE BRAKE PADS
COPPERSLIP PINS/CALIPERS/PADS/SILICON GREASE ON PISTONS
CHECK/REPLACE BRAKE SHOES
CHECK BRAKE FLUID LEVELS
CHECK CLUTCH FLUID LEVELS
CHECK CLUTCH/BRAKE LINKAGES/PIVOT POINTS - ADJUST IF REQUIRED
CHECK BRAKE/CLUTCH HOSES
CLUTCH/BRAKE/THROTTLE CABLES. CHECK/ADJUST
CHECK WHEEL ALIGNMENT
ADJUST/LUBRICATE DRIVE CHAIN
CHECK SPOKE TENSION
CHECK WHEEL RIM RUNOUT/DAMAGE
CHECK WHEEL BEARING PLAY
REPACK ABOVE WITH GREASE
CHECK SWINGING ARM PLAY
REPACK ABOVE WITH GREASE
CHECK/ADJUST STEERING HEAD BEARINGS
REPACK ABOVE WITH GREASE
CHECK REAR SUSPENSION
REPACK ABOVE WITH GREASE
CHECK FRONT FORK OPERATION i
CHANGE FRONT FORK OIL
CHECK/ADJUST TYRE PRESSURES
CHECK TYRE CONDITION/WEAR
LUBRICATE GREASE NIPPLES/LINKAGES
TOP UP AUTOLUBE TANK
CHANGE BRAKE FLUID
CHANGE BRAKE SEALS (EVERY 2 YEARS)
CHANGE BRAKE LINES (EVERY 4 YEARS)
MAKE SECURITY/TORQUE TEST ON:
ALL FIXTURES & FITTINGS
CHECK SAFETY SWITCHES:
RECALLS/MODIFICATION CAMPAIGNS/T.S.I. CHECKS:
SIDE STAND/CLUTCH LOCK OUT
IGNITION SWITCH OPERATION
CHECK AND CARRY OUT IF REQUIRED, ANY OUTSTANDING SAFETY RECALL / MODIFICATION CAMPAIGN / T.S.I INSTRUCTIONS
ROAD TEST: Road test and check for smooth braking, correct handling and smooth gear changing. Check self-cancelling indicators (where fitted) operate correctly. Stop and restart engine a few times and ensure easy start and stable idle speed. Return to workshop and re-check drive chain tension and oil levels.
ENGINE:
REPLACE ENGINE/TRANSMISSION OIL
CHECK/REPLACE OIL FILTER
REPLACE FINAL DRIVE OIL
ADJUST VALVE CLEARANCE
CHECK/ADJUST CAM CHAIN
CHECK CRANKCASE VENT
CHECK/REPLACE SPARK PLUGS
CLEAN/REPLACE AIR CLEANER
CHECK CHECK THROTTLE ACTION
SYNCHRONISE CARBURETTORS/FUEL INJECTORS
ADJUST IDLE MIXTURE
ADJUST IDLE SPEED
CHECK/ADJUST THROTTLE POSITION SENSOR
CHECK CHOKE OPERATION
CHECK/ADJUST AUTOLUBE PUMP
CHECK/ADJUST/LUBRICATE EXUP/YPVS
CHECK/TOP UP COOLANT LEVEL (REPLACE EVERY 3 YEARS)
CHECK/ADJUST CLUTCH OPERATION
ELECTRICAL SYSTEM:
CHECK BATTERY VOLTAGE
CHECK BATTERY FLUID LEVEL (WHERE APPLICABLE)
CHECK BATTERY BREATHER (WHERE APPLICABLE)
BATTERY LOAD TEST
CHECK CHARGE RATE
CHECK/REPLACE FUSES
CHECK LIGHTS:
HEAD/TAIL/INSTRUMENTS
STOP/INDICATORS
CHECK HORN
ADJUST STOP LIGHT SWITCHES
SPRAY SWITCHES WITH PROTECTOR